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XPeng's Iron Androids: A Leap in Robotics
XPeng, the Chinese electric vehicle manufacturer, unveiled its next-generation IRON humanoid robot on November 5, 2025, during the company's AI Day event. This advanced bipedal robot represents a significant evolution from its first-generation predecessor, which was released in 2024. The IRON robot made its first public appearance on January 31, 2026, at a shopping mall in Shenzhen, China, where it demonstrated its walking capabilities before an unexpected fall, which the company's CEO, He Xiaopeng, described as part of the "learning to walk" process. This incident highlighted the challenges in achieving stable humanoid locomotion but also underscored XPeng's commitment to real-world testing.
The IRON robot stands at 1.73 meters tall and weighs approximately 70 kilograms. It boasts 82 degrees of freedom across its body, enabling natural and flexible movements that mimic human actions, such as a lifelike catwalk gait. Each hand features 22 degrees of freedom in a 1:1 human-scale design, allowing for precise manipulation. The robot incorporates a humanoid spine, bionic muscles, and fully covered flexible skin, which supports customization for different body shapes. Powering the IRON is an all-solid-state battery, marking a first in humanoid robotics for lightweight, high-energy-density, and enhanced safety.
At its core, the IRON integrates three Turing AI chips, delivering an effective computing power of 3000 TOPS. It is equipped with XPeng's first-generation physical world large model, enabling cross-domain applications shared with the company's AI cars and flying vehicles. The robot combines high-order intelligences through VLT (Vision-Language-Task), VLA (Vision-Language-Action), and VLM (Vision-Language-Model) systems, facilitating conversation, walking, and interaction. The VLT large model serves as the engine for autonomous decision-making and actions. For safety, XPeng adheres to the classic Three Laws of Robotics and adds a fourth: ensuring privacy data never leaves the robot.
Training the IRON has been revolutionized; it can learn complex movements, like hip twists via its bionic spine, in just two hours using a large model framework, compared to weeks with traditional reinforcement learning. The robot's "Eagle-Eye" system provides 720-degree vision for spatial awareness, and it is already deployed in XPeng's internal operations for tasks like factory assistance.
In terms of applications, XPeng prioritizes commercial scenarios for the IRON, including guided tours, shopping assistance, and traffic management. It is set to be stationed at Baosteel for industrial inspections, exploring complex manufacturing environments. To foster innovation, XPeng plans to open an SDK for developers to build a broader ecosystem around the robot.
Looking ahead, XPeng aims for large-scale mass production of the IRON by the end of 2026, with preparations beginning in April 2026. This timeline positions the robot for deployment in retail, security, and reception roles. The company's "Physical AI Emergence" strategy integrates the IRON into a future mobility landscape, blending robotics with autonomous vehicles.
The IRON's development addresses key challenges, such as data scarcity—XPeng established the first embodied intelligence data factory in Guangzhou—and mass production hurdles through self-research and integration. While the robot's lifelike design has sparked viral moments, like the CEO cutting it open on stage to dispel doubts of it being a human in disguise, it signals a new era in humanoid robotics. For more details, visit XPeng's official site: https://www.xpeng.com/news/019a56f54fe99a2a0a8d8a0282e402b7.